Expectations
In this application, we were expected to process a part every 50 Seconds. There were 4 stations. We utilized, basically, a kanban process with an extra fixturing tool to help ensure our pick is perfect as the part goes through the system.
Vision
Vision was used to identify the part as it lay in the basket. It was a fixed-mount camera and the position was relayed to UR10E
UR10 E
This UR was inverted and had a Z axis for moving it out of the operator's way if needed. UR 10 had the reach to reach all positions and had the speed to meet the need of cycle time.
Safety system
This safety system needed to allow the operator and UR to be in proximity to each other to transfer the finished product out of the cell. A Rockwell Automation safety PLC was used with similar designs from our other inverted solutions.
PLC and Programming
This system used AB safety PLC with Servo control as well as a camera & UR interface. An HMI was installed for recipe management and selection of modes for running.
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